Quenching
Expert solutions to help you succeed
The quenching process/medium selected depends on the alloy, the desired microstructure, and the properties of the end-product. In addition to rapidly cooling the parts, the quench medium must prevent oxidation during cool down and provide an even, consistent cooling to minimize residual stress, distortion or possibility of cracking.
Gases are typically used as the quench medium in vacuum furnaces. nitrogen, argon and helium can all be used. The minimum cooling rate requirement is the key factor in determining which gas is used. Helium is used when high cooling rates are desired. Cooling rates can also be increased with higher gas pressure and velocity.
Air Products' gas quenching capabilities enable the determination and selection of the optimum gas or gas blend for any specific operation. Gas quenching produces a cleaner surface than quenching with oil or other liquids, and eliminates the need for cleaning after quenching. Downstream processes such as straightening or machining can be reduced or eliminated with less distortion due to uniform cooling rates. Elimination of oil as the "quenchant" has a positive environmental impact, related to waste oil disposal and the associated fumes in the furnace work area. Safety issues related to oil fires are also eliminated.
Air Products' gas quenching capabilities enable the determination and selection of the optimum gas or gas blend for any specific operation. Gas recovery and recycle systems are another possible solution for reducing overall operating costs where helium or argon is used as the quench medium.
Our application engineers can work with you to fully understand your particular needs and then recommend industrial gas-based technologies and process improvement solutions that can help you operate more efficiently.
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Industrial Gases from a Global Leader
- Global leading manufacturer of nitrogen, oxygen, and argon
- World leading producer and supplier of helium and hydrogen
- Reliable supply of industrial gases
- Excellent record of meeting on-time needs
- Industry leader in safety
- Technical support when you need it
- World-class customer service
Get in touch with our technical experts.
Contact us to put decades of experience with industrial gases, production, application and equipment to work for you.
Ask The Expert
Mark Lanham
Applications Engineer, North America
“Gas Quenching With Air Products’ Rapid Gas Quenching Gas Mixture”
Safety and environmental considerations make gas quenching an attractive alternative to liquid quenching. The advantages of gas quenching include cleaner product, minimum distortion, and elimination of environmental problems associated with gas quenching. However, gas quenching has not been widely used because of limited cooling rate. Air Products’ RGQ gas mixture increases the gas cooling rate over 100% helium at a given gas pressure and velocity.
GAS QUENCHING WITH AIR PRODUCTS’ RAPID GAS QUENCHING GAS MIXTURE
Safety and environmental considerations make gas quenching an attractive alternative to liquid quenching. The advantages of gas quenching include cleaner product, minimum distortion, and elimination of environmental problems associated with gas quenching. However, gas quenching has not been widely used because of limited cooling rate. Air Products’ RGQ gas mixture increases the gas cooling rate over 100% helium at a given gas pressure and velocity.
Each Quenching Solution is Customized to Your Needs
We can help you choose the right quenching option:
- Select and provide proper pressure and flow control equipment
- Perform on-site atmosphere analyses
- Optimize your furnace process to lower operating costs
- Perform state-of-the-art metallographic and chemical analyses (SEM, ESCA, SAM, ISS, SIMS)
- Provide safety training
- Test parts in our lab furnaces
- Demonstrate our system at your facility
Industrial Gas Audits and Leak Detection Services
Audits and leak detection services can be comprehensive assessments of the entire gas supply system, or specific to gas or process equipment that use the gas.
Additional Services Gases
Air Products gases, typically provided in gaseous and liquid form, enable customers in a wide range of industries to improve their environmental performance, product quality, and productivity.
Argon
Compressed argon gas and liquid argon in a variety of purities and in various modes of supply around the world thanks to our network of storage and transfill facilities.
Helium
An inert gas for cryogenic, heat transfer, shielding, leak detection, analytical and lifting applications
Nitrogen
Useful as a gas, for its inert properties, and as a liquid for cooling and freezing. Virtually any industry can benefit from its unique properties to improve yields, optimize performance and make operations safer.